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KEY TAKEAWAYS

•  Materials science is a foundational technology that underlies advances in many other
fields, including robotics, space, energy, and synthetic biology.

•  Materials science will exploit artificial intelligence as another promising tool to predict new materials with new properties and identify novel uses for known materials.

•  Future progress in materials science requires new funding mechanisms to more effectively transition from innovation to implementation and access to more computational power.

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Overview

From semiconductors in computer chips to plastics in everyday objects, materials are everywhere. Knowing how to synthesize and process them, as well as understanding their structure and properties, has helped to shape the world around us. Materials science contributes to the development of stronger, lighter materials that improve everything from battery electrodes to medical implants and from automobiles to spacecraft.

Broadly speaking, materials science and engineering research focuses on four major activities. The first is the study of the structure of materials to understand how they are composed and organized from atomic to macroscopic scales. The second involves verifying the properties of materials, such as their conductivity, strength, and elasticity. The third area covers analysis and benchmarking of how materials perform in specific situations. The final one involves assessing how materials can be fabricated and manufactured.

 

KEY DEVELOPMENTS

  • Flexible electronics involves the creation of electrical devices that can bend, stretch, and deform without compromising their performance. These can be used as wearable, skin-like devices. For instance, a “smart bandage” with integrated sensors to monitor wound conditions and provide electrical stimulation can cut the time needed to heal chronic wounds by 25 percent.
  • Additive manufacturing, colloquially known as 3-D printing, is one of the most promising advances in materials processing over the past fifteen years. The technology comes in different forms. For instance, a method known as continuous liquid interface production (CLIP) uses directed ultraviolet light to form structures from a polymer resin.
  • Nanotechnology exploits the properties of nanoscale materials (i.e., with one or more dimensions of 1–100 nanometers) that differ from the same materials in bulk—including electronic, optical, magnetic, thermal, and mechanical properties.
  • Quantum dots are spherical nanocrystals that emit light and are used in television displays. They are a model example of a material whose properties vary because of its scale—in dot form, their optoelectronic properties differ from those of the same material when found in bulk. They can be used in areas such as medical imaging, solar cells, chemical and biological detection sensors, and anticounterfeiting measures.

The fundamental challenge of materials science as a discipline is the vast number of possible materials and material combinations that are possible and the associated time and cost involved in their synthesis and characterization (which is the general process by which materials’ structure and properties are ascertained through spectroscopic, microscopic, and several other complementary methods). 

Artificial intelligence (AI)—and, in particular, machine learning (ML)—offers promising solutions by leveraging experimental and computational data on the properties of materials. ML algorithms can recognize patterns in existing data and make generalized predictions about new materials. Their results provide a starting point for further exploration, but additional laboratory-derived data is needed to make ML-informed solutions more accurate, especially in the case of complex materials. 

Another application of ML in materials science involves examining scientific literature for hidden relationships that could reveal latent knowledge about materials and point to new research directions. This approach has also been used to improve the design of electrolytes used in batteries and has been deployed in automated labs that can rapidly synthesize and characterize materials at scale.

 

Over the Horizon

The materials research infrastructure today does not adequately support the transition from research to real-word applications at scale. Such transitions generally require launching a small-scale pilot project to demonstrate the feasibility of potential largescale manufacturing. The reason pilots are necessary is that when the technology emerges from basic research, it is by definition too mature to qualify for research funding that is directed toward fundamental understanding but not mature enough to be commercialized by actual companies. However, neither government nor venture capital investors are particularly enthusiastic about financing pilot projects.

New funding vehicles are therefore needed to bridge this gap between bench-scale research and company-level investment. Such support could also establish national rapid prototyping centers, where academic researchers can find the help and tools necessary to build prototypes and pilot plants for their technology.

There is hope that ML-guided approaches will dramatically shorten the timescale for materials discovery and enable the design of materials optimized for specific applications. Continued development of both bottom-up computational approaches and top-down experimental data‒driven methods will be needed to bridge the gap between fundamental material parameters and real-world device performance.

POLICY, LEGAL & REGULATORY ISSUES

  • Toxicity and environmental issues: As with regulation in other areas of technology, materials science faces concerns about balancing the need to ensure public safety with the imperative to innovate quickly. Nanoparticles raise particular concern because their small size may enable them to pass through various biological borders such as cell membranes. Multiple US government agencies currently oversee the regulation of and infrastructure for nanomaterials research.
  • Foreign collaboration and competition: Historically, the US has led the world in nanotechnology, but the gap between it and China has narrowed. As great-power competition intensifies, many researchers are concerned that fundamental research could now be subject to export controls, deterring international collaborations. There is an urgent need for clarification of these policies, particularly those delineating fundamental research and export-controlled research. 
  • Infrastructure for ML-assisted materials science: The United States benefits from having some of the world’s largest supercomputing resources, which are essential not only for ML but for developing extensive databases. However, better access to computing power—and to data—is needed to generate and analyze data effectively.

Report Preview: Materials Science

Faculty Council Advisor

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Zhenan Bao
Author
Zhenan Bao

Zhenan Bao is the K. K. Lee Professor in Chemical Engineering and Professor, by courtesy, of chemistry and materials science and engineering at Stanford University. She has close to seven hundred referred publications and more than eighty US patents. Her current research focuses on organic electronics, including skin-inspired materials, dynamic energy storage, and recyclable, re-processable materials. She received her PhD in chemistry from the University of Chicago.

View Bio
zhenan-bao_profilephoto.jpg
Zhenan Bao

Zhenan Bao is the K. K. Lee Professor in Chemical Engineering and Professor, by courtesy, of chemistry and materials science and engineering at Stanford University. She has close to seven hundred referred publications and more than eighty US patents. Her current research focuses on organic electronics, including skin-inspired materials, dynamic energy storage, and recyclable, re-processable materials. She received her PhD in chemistry from the University of Chicago.

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Foreword

Emerging technologies are transforming societies, economies, and geopolitics. Never have we experienced the convergence of so many technologies with the potential to change so much, so fast, and at such high stakes. The goal of this report is to help readers…

November 13, 2023

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