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KEY TAKEAWAYS

•   The growing demand for artificial intelligence and machine learning is driving innovations in chip fabrication that are essential for enhancing computational power and managing energy efficiency.

•   Advances in memory technologies and high-bandwidth interconnects, including photonic links, are critical for meeting the increasing data needs of modern applications.

•   Even if quantum computing advancements are realized, the United States will still need comprehensive innovation across the technology stack to continue to scale the power of information technology.

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Overview

Semiconductors, often in the form of microchips, are crucial components in everything from smartphones and cars to advanced weapons and navigation systems used by the military. Chips must be designed and then subsequently manufactured in facilities known as “fabs” that can cost billions of dollars and take several years to build. Only a few companies, such as Intel, both design and make chips; most specialize in either design or manufacturing. In 2024, Taiwan Semiconductor Manufacturing Company (TSMC) controlled over 60 percent of the world’s contract manufacturing and 90 percent of the manufacturing of advanced chips. With a large percentage of the world’s chip factories located in Taiwan, the global supply chain for chips remains fragile.

 

KEY DEVELOPMENTS

For over half a century, a phenomenon known as Moore’s law has governed developments in the semiconductor industry. This refers to a phenomenon that has seen the number of transistors on a chip of the same size and cost double roughly every couple of years, effectively doubling the chip’s processing power. Moore’s law is not a law of physics, but rather an observed trend driven by improvements in manufacturing tools and other factors that have been so consistent that everyone expects the cost of computing to keep decreasing with time. However, there are indications that Moore’s law has slowed down and that its end may be in sight.

This is happening just as artificial intelligence (AI) and machine learning (ML) are driving a surge in demand for computing resources—and especially for specialized hardware such as advanced graphical processing units (GPUs) that power the development and training of many AI and ML models.

That shift is reshaping the semiconductor industry and emphasizing the need for novel computing advancements such as chiplets, 3-D heterogeneous integration, and silicon photonics. Chiplets are small, modular chips that specialize in specific functions and can be combined in ways that deliver more energy-efficient processing power than large, monolithic chips. 3-D heterogeneous integration is a semiconductor-manufacturing technique that vertically stacks different electronic components, such as processors and memory. Photonic interconnects that use photons to transmit data inside and between chips promise to enhance data-carrying capacity and reduce energy consumption compared with traditional interconnects that use electrons. Memory technology is also evolving and pushing the boundaries of what is possible to support data-intensive applications like AI.

Quantum computing remains a field of intense research and development, with significant progress being made in both the number and quality of quantum bits, or qubits, that can be generated and controlled. Quantum computers’ promise lies in their potential to perform certain complex calculations at unprecedented speeds, which could have applications in fields such as cryptography, materials science, and complex system simulations.

Quantum computations are analogue, not digital, and current implementations can be disrupted by “noise” in the environment such as vibrations or changes in temperature, causing errors in calculations. Recent work in areas such as errorcorrecting algorithms has improved the fidelity of a modest number of qubits (around thirty), but far larger numbers of high-quality qubits—two or three orders of magnitude more—will be needed for the computers to become more broadly useful.

Over the Horizon

Even if quantum computing does become mainstream, it will likely be useful for only a limited number of applications and won’t replace today’s semiconductor technology, which will need to keep evolving. As Moore’s law reaches its limits, future improvements in computing will rely more on optimizing algorithms, hardware, and other technologies for specific applications rather than on general technology scaling. However, the industry faces a paradox: The need for radical innovation conflicts with the high costs and long timelines of chip development, which can reach over $100 million and take two years.

A potential avenue of progress calls for making it cheaper and easier to explore possible changes to system designs—in particular, by finding ways to ensure that specific changes to a chip do not require a complete redesign of it. Today, a full design overhaul is often required, which increases both the cost and the time needed to introduce changes. Solutions include enabling software designers to test custom accelerators without needing deep hardware knowledge, and creating new tools for application developers that enable them to make small hardware extensions to base platforms. The success of this approach depends on the willingness of major technology firms to participate in an app store‒like model for hardware customization that balances open innovation with the profit motives of those companies. Broader innovation will also be needed, and to stimulate this the semiconductor industry will need to address the significant talent shortage it faces, particularly in the fields of hardware design and manufacturing.

POLICY, LEGAL & REGULATORY ISSUES

  • Diversifying supply chains and further investing in domestic chip-manufacturing capacity is critical for mitigating geopolitical risks that are linked to the concentration of chip-manufacturing capacity in Taiwan. 
  • Initial steps have been taken by the United States with the passage of the Creating Helpful Incentives for Producing Semiconductors (CHIPS) and Science Act of 2022. This law earmarked $52.7 billion for semiconductor manufacturing, research, and workforce development, as well as tax credits to encourage private investment. Full implementation has not yet occurred, partly because not enough time has elapsed and partly because the appropriations the act called for have not been fully funded.

REPORT PREVIEW: Semiconductors

Faculty Council Advisor

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Mark A. Horowitz
Author
Mark A. Horowitz

Mark A. Horowitz is the Yahoo! Founders Professor in the School of Engineering and professor of electrical engineering and computer science at Stanford University. His research has contributed to early RISC (reduced instruction set computer) microprocessors, multiprocessor designs, and high-speed interfaces, and he currently works to create new agile design methodologies for analog and digital VLSI (very-large-scale integration) circuits. He received his PhD in electrical engineering from Stanford University.

View Bio
mark-horowitz_profilephoto.jpg
Mark A. Horowitz

Mark A. Horowitz is the Yahoo! Founders Professor in the School of Engineering and professor of electrical engineering and computer science at Stanford University. His research has contributed to early RISC (reduced instruction set computer) microprocessors, multiprocessor designs, and high-speed interfaces, and he currently works to create new agile design methodologies for analog and digital VLSI (very-large-scale integration) circuits. He received his PhD in electrical engineering from Stanford University.

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